How hot-rolled steel is used in large PEB projects like warehouses?

Micro, small, and medium enterprises (MSMEs) form the backbone of India’s economy but face distinct challenges when expanding operations. Limited budgets, strict timelines, and the need for durable infrastructure often complicate growth. Pre-engineered buildings (PEBs) provide a practical solution, enabling businesses to construct warehouses that are efficient, cost-effective, and adaptable.

Integral to these PEB projects is hot-rolled steel (HRS), chosen for its strength, reliability, and versatility. Logistics firms setting up storage facilities and manufacturers scaling production depend on HRS for its structural integrity and suitability for varied designs. Its durability ensures warehouses can meet operational needs over time, making it a preferred material for growing enterprises.

This article considers the role of HRS in PEB construction and highlights its advantages.

What is hot-rolled steel?

Hot-rolled steel is produced by heating steel to high temperatures and rolling it into specific shapes. This process gives it:

• Strength for handling significant loads.

• Flexibility to be shaped into various structural components.

• Cost-efficiency due to its simpler manufacturing process.

How hot-rolled steel is used in warehouses

PEBs are made from prefabricated components designed to specific project needs. Hot-rolled steel is used in several key areas.

1. Structural framework

Hot-rolled steel is a common choice for columns, beams, and rafters that form the framework of warehouses. Beams such as I-beams and H-beams are often used due to their ability to support large spans and create open spaces for warehouse operations.

2. Roof and wall panels

Roof and wall panels crafted from hot-rolled steel provide stability and protection against environmental factors. Their durability ensures the structure’s longevity, even in challenging conditions.

3. Custom components

Warehouses often require specific layouts to accommodate equipment, storage, or workflows. Hot-rolled steel can be tailored into precise shapes and sizes to meet these needs without compromising strength or efficiency.

4. Speed of construction

Prefabrication of hot-rolled steel components allows quick assembly on-site, reducing construction time and enabling faster project completion.

Real-world application: case study

A PEB warehouse project in Ernakulam, India, highlights the effective use of hot-rolled steel. This warehouse, analysed in a study published in the International Journal of Engineering Sciences & Emerging Technologies, featured four spans, each 30 meters wide, with 16 bays of 12 meters in length and an eave height of 12 meters.

Key takeaways from the project:

Efficient material use: the design used non-prismatic rigid frames with slender elements, reducing the overall weight of the structure.

• Cost savings: customizing steel sections to handle specific load requirements minimized material consumption and cut costs.

• Design flexibility: hot-rolled steel allowed for tailored designs that met the warehouse’s operational requirements.

This case demonstrates how hot-rolled steel enables material efficiency, cost savings, and structural adaptability in large PEB projects.

Benefits of hot-rolled steel in PEB warehouses

1. Strength-to-weight ratio

Hot-rolled steel offers robust support while keeping components lightweight, reducing transportation and installation costs.

2. Cost efficiency

Lower production costs and reduced construction timelines make hot-rolled steel a practical option for large-scale projects.

3. Durability

Hot-rolled steel can endure heavy use and harsh environments. When treated, it resists corrosion, extending the structure’s lifespan.

4. Sustainability

Steel is recyclable, making hot-rolled steel an environmentally responsible choice for construction projects.

Why choose JSW One MSME for material solutions?

At JSW One MSME, we provide a range of hot-rolled steel products tailored for PEB projects like warehouses. Our products meet quality standards and are designed for structural efficiency and performance. Reliable delivery and competitive pricing make us a preferred partner for businesses.

Whether you are building a warehouse or another PEB structure, we offer steel solutions to help you achieve durable and efficient results.

Conclusion

Hot-rolled steel is an essential material in PEB warehouses. Its strength, adaptability, and cost-efficiency make it a dependable choice for businesses building large storage spaces.

If you are planning a PEB project, contact JSW One MSME for quality steel solutions tailored to your needs. Explore our range of hot-rolled steel products and find the right solution for your project today.